[1]王宇新①,李晓杰①,王小红①,等.基于爆炸焊接技术对磨损失效轧辊的修复研究[J].爆破器材,2018,47(06):8-14.[doi:10.3969/j.issn.1001-8352.2018.06.002]
　WANG Yuxin,LI Xiaojie,WANG Xiaohong,et al.Study on Repair of Worn Roller Using Explosive Welding Technology[J].EXPLOSIVE MATERIALS,2018,47(06):8-14.[doi:10.3969/j.issn.1001-8352.2018.06.002]
点击复制

基于爆炸焊接技术对磨损失效轧辊的修复研究()
分享到：

《爆破器材》[ISSN:1001-8352/CN:32-1163/TJ]

卷:
47
期数:
2018年06
页码:
8-14
栏目:
基础理论
出版日期:
2018-11-27

文章信息/Info

Title:
Study on Repair of Worn Roller Using Explosive Welding Technology
文章编号:
5283
作者:
王宇新①；李晓杰①；王小红①；闫鸿浩①；范述宁②
①大连理工大学工程力学系(辽宁大连,116024）
②太原钢铁（集团）有限公司复合材料厂(山西太原,030003）
Author(s):
WANG Yuxin①;  LI Xiaojie①;  WANG Xiaohong①;  YAN Honghao①;  FAN Shuning②
① Department of Engineering Mechanics, Dalian University of Technology (Liaoning Dalian, 116024)
② Composite Material Factory, Taiyuan Iron & Steel (Group) Co., Ltd. (Shanxi Taiyuan, 030003)
关键词:
爆炸焊接; 轧辊修复; 复合管; 焊接窗口
Keywords:
explosive welding;  repair of roller;  clad pipes;  explosive welding window
分类号:
TG456.6
DOI:
10.3969/j.issn.1001-8352.2018.06.002
文献标志码:
A
摘要:
为了提高轧辊的修复质量和降低工艺成本，采用爆炸焊接技术对磨损失效的轧辊进行修复，在轧辊基体上爆炸复合耐磨性和强度较好的金属管，对轧辊进行修复。本文中，基于爆炸焊接理论分析、数值计算和实验开展轧辊修复的研究，并在连轧生产线上实际运行检验。与堆焊技术修复的轧辊相比，采用爆炸焊接技术修复的轧辊耐磨性和抗腐蚀性都比较高。
Abstract:
Explosive welding technology was used for the repair of roller failed by wearing to improve the quality and cut cost. The roller was repaired by blast cladding high strength metal pipe with good wear-resistance. Research for roller repairing was carried out based on the theoretical analysis of explosive welding, numerical calculation and experiments. The repaired roller was successfully tested on a continuous casting production line. Compared with that repaired by hard-facing, the roller repaired by explosive welding has higher wearing and corrosion resistance.

参考文献/References:

［1］陈新倬, 门正兴,赵欣,等. 轧辊循环利用技术发展［J］. 大型铸锻件, 2015,3(2):20-22.
CHEN X Z, MEN Z X, ZHAO X,et al. Development of roll recycling technology［J］. Heavy Casting and Forging, 2015,3(2):20-22.
［2］陈长军, 张敏,张诗昌,等. 轧辊的失效及其激光修复与强化技术［J］. 物理测试, 2009,27(1):1-4.
CHEN C J, ZHANG M, ZHANG S C,et al. Failure of roller and laser hardening and repairing technology［J］. Physics Examination and Testing, 2009, 27(1):1-4.
［3］成中庚. MC5冷轧工作辊局部堆焊修复焊条研制［D］. 南京：南京航空航天大学, 2014:15-35.
CHENG Z G. Development of the electrode for part surfacing repair of MC5 cold working roll［D］. Nanjing: Nanjing University of Aeronautics and Astronautics, 2014:15-35.
［4］史长根. 3Cr13Mo-42CrMo高耐磨耐蚀爆炸焊接复合轧辊试验研究［J］. 爆破器材,2010,39(5):28-30.
SHI C G. Trial study of high wear-resisting and acidresisting cladding rolling of 3Cr13Mo-42CrMo in explo sivewelding［J］. Explosive Materials, 2010,39(5):28-30.
［5］T Z 布拉齐恩斯基. 爆炸焊接成型与压制［M］. 李富勤,吴柏青,译.北京：机械工业出版社，1988.
T Z BULAJIC BYRNESS KI. Explosive welding forming and suppress［M］. LI F Q, WU B Q, translated.Beijing: Machinery Industry Press, 1988.
［6］赵铮, 王金相,杭逸夫,等. 双金属复合板爆炸焊接窗口研究［J］. 科学技术与工程, 2009, 9(5): 1126-1130.
ZHAO Z, WANG J X, HANG Y F,et al. Research on explosive welding window of bimetal composite plate［J］. Science Technology and Engineering, 2009, 9(5):1126-1130.
［7］李晓杰,杨文彬,奚进一,等.双金属爆炸焊接下限［J］. 爆破器材, 1999,28(3):22-26.
?LI X J, YANG W B,XI J Y, et al. The lower limit of explosive welding parameter window for bimetal［J］. Explosive Materials, 1999,28(3)22-26.
［8］汪旭光. 爆破设计与施工［M］. 北京：冶金工业出版社，2015:487-507.
?WANG X G. Blasting design and construction［M］. Beijing: Metallurgical Industry Press, 2015: 487-507.
［9］王宇新, 李晓杰,闫鸿浩,等. 爆炸焊接CAE软件开发及工程应用［J］. 工程爆破, 2018,24(1):1-7.
?WANG Y X, LI X J, YAN H H,et al. Research and development of CAE software for explosive welding［J］. Engineering Blasting, 2018,24(1):1-7.
［10］王宇新,杨文彬,李晓杰.爆炸焊接二维复板飞行姿态计算机仿真［J］. 爆破器材，1999, 28(5):1-4.
WANG Y X, YANG W B, LI X J. Two-dimensional simulation for attitude of flying plate in explosive welding［J］. Explosive Materials, 1999,28(5):1-4.
［11］赵春风. 基于通用状态方程的爆炸焊接特征线法研究［D］. 大连：大连理工大学, 2010:16-24.
ZHAO C F. Study of characteristic method based on universal equation of state for explosive welding ［D］. Dalian:Dalian University of Technology, 2010:16-24.
［12］龚建勋. 时效硬化耐磨堆焊焊条的研制［D］. 湘潭：湘潭大学,2002:21-28.
GONG J X. Development of age hardening wear resistance electrode for hardfacing［D］. Xiangtan: Xiangtan University, 2002:21-28.

相似文献/References:

[1]史长根,康丽霞,蒋国良.爆炸焊接两板安全间距分析和试验研究[J].爆破器材,2010,39(03):33.
　SHI Changgen,KANG Lixia,JIANG Guoliang.Analysis and Experimental Study of Safe Space between Two Plates in Explosive Welding[J].EXPLOSIVE MATERIALS,2010,39(06):33.
[2]史长根,冯叔瑜,史和生,等.3Cr13Mo-42CrMo高耐磨耐蚀爆炸焊接复合轧辊试验研究[J].爆破器材,2010,39(05):28.
　SHI Changgen,FENG Shuyu,SHI Hesheng,et al.Trial Study of High Wear-resisting and Acid-resisting Cladding Rolling of 3Cr13Mo-42CrMo in Explosive Welding[J].EXPLOSIVE MATERIALS,2010,39(06):28.
[3]史长根,洪津,蒋国良,等.爆炸焊接危害机理分析[J].爆破器材,2009,38(03):28.
　SHI Changgen,HONG Jin,JIANG Guoliang,et al.Harm Mechanism Analysis of Explosive Welding[J].EXPLOSIVE MATERIALS,2009,38(06):28.
[4]刘鹏,陆明,史长根,等.爆炸焊接最佳药量窗口及其参数的确定[J].爆破器材,2011,40(03):35.
　LIU Peng,LU Ming,SHI Changgen,et al.Research on Optimum Charge Window in Explosive Welding[J].EXPLOSIVE MATERIALS,2011,40(06):35.
[5]唐文龙①,饶国宁①,周景蓉②,等.SUS304不锈钢/Q345R碳钢爆炸焊接工艺参数研究[J].爆破器材,2012,41(05):29.
　TANG Wenlong,RAO Guoning,ZHOU Jingrong,et al.Study on the Parameters in SUS304 Stainless Steel/Q345R Carbon Steel Explosive Welding Process[J].EXPLOSIVE MATERIALS,2012,41(06):29.
[6]孙光,熊代余,龚兵,等.粉状铵油炸药现场混装车的设计与应用[J].爆破器材,2013,42(05):27.[doi:10.3969/j.issn.1001-8352.2013.05.006]
　SUN Guang,XIONG Daiyu,GONG Bing,et al.Design and Application of Powdery Ammonium Nitrate Fuel Oil Explosive on Site Mixed Loading Truck[J].EXPLOSIVE MATERIALS,2013,42(06):27.[doi:10.3969/j.issn.1001-8352.2013.05.006]
[7]史长根,尤峻.双立式爆炸焊接新方法[J].爆破器材,2008,37(03):28.
　Shi Changgen,You Jun.New Technology of Double Vertical Explosive Welding[J].EXPLOSIVE MATERIALS,2008,37(06):28.
[8]朱福元①,郭子如②,张仲一②,等.一种平板状爆炸焊接用炸药[J].爆破器材,2021,50(03):40.[doi:10.3969/j.issn.1001-8352.2021.03.008]
　ZHU Fuyuan,GUO Ziru,ZHANG Zhongyi,et al.A Flat Explosive for Explosive Welding[J].EXPLOSIVE MATERIALS,2021,50(06):40.[doi:10.3969/j.issn.1001-8352.2021.03.008]

备注/Memo

备注/Memo:
收稿日期：2018-07-24
基金项目：国家自然科学基金资金资助项目（11672067）
作者简介：王宇新（1972－），男，博士，副教授，从事爆炸冲击动力学研究。E-mail：wyxphd@dlut.edu.cn
通信作者：李晓杰（1963－），男，博士，教授，从事爆炸冲击动力学研究。E-mail：dalian03@qq.com
更新日期/Last Update: 2018-11-26